Modules
Production Order Management
Manage and control all processes by releasing scheduled ERP production orders, releasing batches for execution on the shop-floor, collecting real-time material consumption data, as well as tracking hours and production output along with downtimes and waste to measure and ensure maximum efficiency of assets.
Order Processing
Execute the Orders a s per the schedule
Update the actual BOM on-time
Shop Floor Data Collection
Paperless and Real Time data collection
Data availability and accuracy
Autonomous Maintenance
Improve performance by cultivating and implementing autonomous maintenance culture.
Machine Defect Mgt.
Record the machine defects and have it visible
Track the progress of defects solving & the contribution from PIC’s
Create opportunities for machine basic condition restoration
CIL Management.
Track the execution of the CIL tasks : time & effectiveness
Create the culture of AM within Operators to improve the performance
Progressive Maintenance
Develop enhanced maintenance procedures by managing functions digitally and ensuring overall maintenance plan adherence and consistent equipment effectiveness
Reactive Maintenance
Handle the daily calls to Maintenance
Track the performance : Response Time, DT,MTTR, MTBF
Visibility on the load per Technician with the saturation %
Basic Preventive Maintenance
Track the execution of the PM tasks : time & effectiveness
Measure the impact of Preventive Maintenance on the performance
Productivity Management
Perfect the quality of your processes through full deployment and comprehensive measurement of OEE and FTE which enables the improvement
Machine Productivity (OEE)
Track the OEE / machine performance
Analyse the losses in OEE via different levels
Come out with priorities and projects to improve the OEE
Quality Management
Process Control
Track the machine parameters actual values vs target
Feed the Root Cause Analysis with the parameters behaviour / anomalies
Quality Control
Paperless and Real Time data collection
Data availability and accuracy
NCR/ CCR Management
Record the Non-conformities and Complaints in one platform
Track the progress on Root Cause Analysis and CAPA
Establishment Track the actions effectiveness
Health, Safety & Environment Management
Safety Management
Collect the data related to Safety and feed the
Scorecards Give insights on the Safety aspects : hazards, risks, ...
Fire Fighting System Mgt.
Raise incidents reports
Monitor the fire-fighting system parameters & send notifications
KPI’s Management
Enable control over your company’s vision, mission and strategic KPIs through a comprehensive KPI Tree, which can be based on what targets need to be met. Actual measurements may also be controlled by detailed Functional Pillars and RACI Matrix, which act as a foundation for a fair Individual Performance Evaluation
KPI Tree, RACI & Target Setting
Allow creation of KPl’s tree from the Vision, cascaded down to the floor
Facilitate the establishment of RACI Matrix
Facilitate the establishment of RACI Matrix
Quality Control
Allow setting the targets for all the KPI’s
Data availability and accuracy
Analytical Tools
Basic & Advanced
Track the OEE / machine performance
Analyse the losses in OEE via different levels
Come out with priorities and projects to improve the OEE
Loss Analysis
Create a Cost Dictionary
Allow the user to set the Cost Dictionary which converts performance measure into financial measures
Gap Analysis
Enable the quantification of losses financially thru the Cost Dictionary
Give insights on the losses and the opportunities quantified financially
Set the priorities thru Pareto’s and loss deployments
Gap Analysis
Integrate all the costs at different levels (including data from ERP)
Provide an analysis for theTotal Cost with losses &opportunities
Performance Control System
Meetings Management
Enable the meetings management :Scorecards &Action trackers
Track the execution of the actions
Evaluate the effectiveness of the actions vs performance
Action Plans Management
Integrate all the action plans from different meetings
Have a visibility on the load and saturation by Team Member
Follow up individual action plans and track the completion
Link directly the actions with the performance
Meeting Evaluation